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100kVA Generator Fuel Consumption Per Hour

A 100kVA generator (about 80 kW) typically burns about 11.2 litres of diesel per hour at 50% load, 15.6 litres at 75% load and 21.6 litres at full load.

Industrial diesel generator set in an outdoor enclosure
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These are planning figures based on typical diesel consumption per kWh. Real consumption depends on the engine, its condition, the load profile and ambient temperature, so ask the supplier for the manufacturer's fuel curve for the exact model.

Running a generator well below half load wastes fuel and can cause wet stacking, so size the unit to your real load.

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  1. Capacity in kVA, and whether the load is single-phase or three-phase
  2. Open set, soundproof canopy or containerised
  3. Prime power or standby duty
  4. Preferred engine brand: Perkins, Cummins, FG Wilson, Mikano or other
  5. New or fairly used, and quantity
  6. Delivery location and required date

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100kVA Diesel Consumption by Load

  • 50% load (about 40 kW): about 11.2 litres per hour
  • 75% load (about 60 kW): about 15.6 litres per hour
  • 100% load (about 80 kW): about 21.6 litres per hour

Fuel Tank Planning

  • 8 hours at 75% load: about 125 litres
  • 12 hours at 75% load: about 188 litres
  • 24 hours at 75% load: about 375 litres
  • Add a 10 to 15 percent reserve so the engine never runs the tank dry

Ways to Cut Fuel Cost

  • Match the generator size to the real load, not the largest imaginable load
  • Keep air and fuel filters clean and service on schedule
  • Use an auto-mains-failure panel so the set only runs when needed
  • Consider a smaller and a larger set if loads vary a lot between day and night

Frequently Asked Questions

How many litres does a 100kVA generator use in 24 hours?

At 75% load it is about 375 litres over 24 hours. At full load it is about 519 litres.

Does a 100kVA generator use less fuel at low load?

Yes in total litres, but it is less efficient per kWh, and very light loads can damage a diesel engine over time.

Can I get a fuel consumption chart for a specific 100kVA model?

Yes. Tell us the brand and model on WhatsApp and we will ask the supplier for the manufacturer's consumption data.

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