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Generator Installation Requirements: What the Site Needs

A good set installed badly will still run badly. Most installation problems come from ventilation, exhaust routing and cable sizing, which are cheap to plan and expensive to fix after the set is in.

Industrial diesel generator set in an outdoor enclosure
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Use this checklist to brief the supplier and your electrician before delivery.

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Base and Position

  • A level concrete plinth sized for the set and its weight
  • Anti-vibration mounts where the manufacturer specifies them
  • Clear space around the set for service access and airflow
  • A position that allows delivery and, later, removal

Ventilation and Exhaust

  • Fresh air in and hot air out, sized for the radiator and the engine
  • An exhaust that carries fumes away from people, windows and air intakes
  • A silencer suited to the site, with the exhaust supported so it does not load the engine
  • In a room, an exhaust and air path that cannot recirculate hot air

Fuel

  • A day tank or main tank positioned and bunded as required
  • Fuel lines that are protected and easy to inspect
  • A safe place for storing more diesel, away from ignition sources
  • A water trap and filtration before the engine

Electrical

  • Cables sized for the full-load current of the set
  • A proper earthing system tested before commissioning
  • An automatic transfer switch where the set backs up the mains
  • Protection and isolation that match the load

Noise and Safety

  • Soundproof canopy or acoustic room if neighbours or occupants are close
  • Fire extinguishers and clear signage at the set
  • A written commissioning test, with load and a record of readings

Frequently Asked Questions

Can a generator be installed inside a building?

Yes, in a purpose-built plant room with proper air in, air out, exhaust and fire protection. Ventilation is the most common thing that goes wrong.

Do I need an automatic transfer switch?

If the set backs up the mains and you want it to start and take load automatically, yes. Manual changeover works only if someone is always present.

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